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| Waxed Cotton Jewelry Cords - A Vendor Neutral Platform
2011 |
Waxed cotton jewelry cords are the standard
cord used in the manufacture of "beach' or "surfer" style
necklaces. These jewelry cords are generically referred to as
cotton polished cords, wax cord, waxed cotton cords.
These cords are made of braided cotton yarns on standard
braiding machines. One method is to buy yarns that are already
dyed close to the color you are going to make. This makes it
easier to get the color you want. The next step is to dye and
wax the cord. One method is to use the same equipment used in
the candlewick business. There are machines that have two large
diameter circular drums set apart by about 10 feet. In the
middle is a heated tank that you melt the dyed wax into. This
tank has a number of guides that direct the braided cotton cord
into the hot wax multiple times. Each pass is allowed to air cool in
between the large drums that take up the waxed cord. Those
familiar with candlewick waxing realize the goal is to make sure
the wick has a thick wax coating. Just the opposite effect is
wanted with waxed cotton cord. So the trick is to run the wax
cord through heated dies starting with a large diameter then
making the die hole diameter smaller to impregnate the wax into
the braid with the last pass literally squeezing the excess wax
off of the cord. The result is a circular braid that is
thoroughly waxed into the core. The wax can be as simple as the
brand Mobile Wax 140 (Melt Point). There are numerous dye
manufacturers in New Jersey that are easily found in the Thomas
Register.
A master spool is then taken to work stations where smaller
quantities are spooled onto smaller spools and labeled or run in
parallel through guillotine cutters to a specified length then
hanked.
This is a general manufacturing methodology. Situations may
vary. There may be other technologies that generate the same
product. As a convenience we have found a link on the web that
sells waxed cotton cords although they may not deploy the
manufacturing method mentioned above.
Status International
71, Govt. Industrial Estate, Kalpi Road,
Kanpur - 208012
U.P. (INDIA)
Website: WaxCord.com
Listings are provided as an aid to those interested in jewelry
cords. No warranties or guaranties are expressed or implied.
Those listed may not endorse this site. This site is
informational only. |

Waxed Cotton
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